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Horizontal optical sorter

Belt Optical
Sorters Horizont

Optical sorters “Horizont” are designed for color sorting of food and non-food bulk materials by extracting visually different impurities, for example, from nuts, chips and flakes, vegetables, seafood, berries and other fresh, dried or frozen fruits, metals, minerals and plastics.

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Ленточные фотосепараторы серии Horizont (Горизонт)
how_it_works_Horizont 

An important feature of Horizont belt (horizontal) optical sorters is that the sorting product is analyzed from all sides - three cameras analyze the product from above the conveyor belt, and it allows to see almost 100% of defects, and one camera analyzes the product at the end of the conveyor belt before output. The product enters the cameras field of view in a thin layer on the belt, which increases the accuracy of analysis and removal of impurities.
Horizont model is equipped with high-resolution 5400 pixels cameras working in the visible and infrared range. The image received from the cameras is analyzed by an intelligent system capable of distinguishing objects not only by color, but also by complex features - textures and shapes, sorting by 3D shape. The smart setting system is able to adjust itself, when the parameters of the incoming raw materials change. The operator intervention into adjustment is minimal.

Due to lower speeds than on chute machines, the product is less injured - this expands the range of applicability of optical sorting.

The design of the machine is unique. These unique design features allow to adapt the units of the machine for use with abrasive products, wet and dry products, dusty products, and products that require careful handling.

TECHNICAL CHARACTERISTICS

Parameter, measure
Horizont
450

Horizont
900

Horizont
1350

Horizont
1800

Number of channels 81 162 243324
Production capacity, t/h, min* 2 4 68
Belt width (working area), mm 450 900 135099,5
Belt speed, m/sfrom 1 to 3from 1 to 3from 1 to 3from 1 to 3
Cleanliness coefficient, %, min*99,9799,9799,9799,97
Cleanliness coefficient, %, min*5400540054005400
Power supply voltage, V400400400400
Nominal power, kW681012
Air pressure, MPa0,80,80,80,8
Air purity according to GOST 17433, ISO 8573-1&:
- particles
1111
- humidity
4444
- oil
1111
Air consumption for the tehcnical process (at air pressure 0.8 MPa), m³/h, max60120180240
Air consumption for the aspiration, m³/h (optional)1520304045606080
Dimesnions, mm:
Weight, kg, max
3885388538853885
- width
1240169021402590
- height
2050205020502050
Weight, kg, max1300170021002500
Electric shock protection calssIIII
Degree of protection according to GOST 14254-2015IP65 (IP54 option)IP65 (IP54 option)IP65 (IP54 option)IP65 (IP54 option)
Ambient temperature, °Сfrom 5 to 40from 5 to 40from 5 to 40from 5 to 40
Relative air humidity at the temperature of 27 °С, %from 20 to 80from 20 to 80from 20 to 80from 20 to 80
Noise level at the work site, dBA, max80808080

* for sorting dried apricots (GOST 32896-2014) with an initial contamination level of 1%. The cleanliness coefficient, production capacity and air consumption for the technological process may differ depending on the properties of the sorted product. The sorting quality parameters, the exact production capacity and the air consumption must be recorded in the sorting protocol for a particular product, which is an integral part of the color sorter purchase agreement.

Application
legumes

Beans, giant beans, coffee-beans (for example, removal of beans that are not preferable to use as commercial goods)

NUTS

Pecan, cashew, walnut kernel (removal of wall)

STICKY, WET MATERIALS

Dried apricot, prune, olives, dried fruits with peduncle, improper shape, sorting berries from sticks, leaves and peduncles.

3D SORTING SYSTEM OF SEMI-FINISHED GOODS (GOODS WITH CRACKS, DAMAGED SHAPE)

Sorting of semi-finished goods made of dough by shape, improper form, dried vegetables, cherry tomatoes;

FROZEN MATERIALS

Berries, mushrooms, fruits, onion, mussels, etc.

CEREALS, SNACKS

Chips, oatmeal porridge, corn, removal of sunflower seeds affected by sclerotium;

LIGHT MATERIALS WITH HIGH WINDAGE LEVEL
Leaves (tobacco, tea, bay leaves), paper sheets, films
RECYCLABLE MATERIALS
Electronic components, PET-granules, PET-flakes.
BOUNCING MATERIALS
Rubber, plastic
ABRASIVE MATERIALS
Minerals, glass, metal junk.

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